Vertical Cartoning Machines: Functions, Features, and Competitor Comparisons

Vertical cartoning machines are specialized packaging systems designed for industries such as pharmaceuticals, food, cosmetics, and electronics. These machines are ideal for low to medium output production and can handle a variety of carton sizes. They are engineered to perform automated packaging functions, including forming, filling, and closing cartons, thereby improving efficiency and reducing labor costs. This article explores various vertical cartoning machines, comparing them based on technical features, quality, functions, usage, and applications.

Overview of Vertical Cartoning Machines

A vertical cartoning machine is typically an intermittent motion system that packs products into cartons through a vertical feed system. The compact design and efficiency make these machines suitable for small and multi-size carton packaging. They are equipped with advanced PLC control systems and touchscreen interfaces for easy parameter adjustments.

Key features often include:

• • Compact footprint and economical design.
  • Branded electric and pneumatic components for reliable operation.
  • Flexible feeding arrangements for various product types (bottles, vials, tubes, blisters, etc.).
  • Automated processes, including leaflet feeding, product loading, and carton sealing.

Comparison of Vertical Cartoning Machines

1. SBM-CMV-R60 Vertical Rotary Cartoner

The SBM-CMV-R60 is a fully automatic vertical cartoning machine, suitable for various industries. Its unique rotary design and 12-station turn-table offer flexibility in loading, leaflet feeding, coding, and inspection, all within a compact footprint.

Technical Features:

• • Speed: Up to 50 cartons per minute.
  • Compact footprint: 1.35m x 1m.
  • Automatic feeding system with suction cups for carton stability.
  • Equipped with international branded components such as PLC touchscreens and frequency inverters.

Quality and Functionality:

The SBM-CMV-R60 is designed to minimize friction and prevent damage to carton surfaces. The magnetic detents make carton changeovers quick and efficient. Its stainless steel frame and adherence to GMP standards ensure durability and quality, making it ideal for pharmaceutical, food, and cosmetics industries.

Usage and Applications:

• • Pharmaceuticals: Blisters, bottles, and vials.
  • Food industry: Snacks, sachets, and other small packages.
  • Cosmetics: Tubes, pouches, and product containers.

2. AV30 Vertical Cartoning Machine

The AV30 is another versatile top-load, intermittent motion cartoning machine that offers a range of carton handling and sealing options. It features positive carton pick-up and forming mechanisms that minimize damage risks during transport.

Technical Features:

• • Output speed: Up to 50 cartons per minute.
  • Adjustable flap closures: Tuck-in, hot-melt, or a combination for tamper-evident packaging.
  • Flexible feeding system: Can accommodate bottles, jars, sachets, and coffee pods.
  • Options for remote connectivity, bar-code reading, and leaflet/booklet feeding.

Quality and Functionality:

The AV30’s design prioritizes ease of operation and maintenance, with tool-less changeovers and a user-friendly control system. The flexibility to add various feeding systems and coding units makes it suitable for diverse industries.

Usage and Applications:

• • Pharmaceuticals: Automated packaging for bottles, blisters, and leaflets.
  • Nutraceuticals: Capsules and tablet bottles.
  • Cosmetics and Food: Jars, sachets, and other customizable packaging needs.

3. Model YX-LZH50 Vertical Cartoning Machine

Model YX-LZH50 is a semi-automatic vertical cartoning machine that is flexible enough to handle a variety of products such as jars, bottles, and cream containers. It incorporates advanced technology for efficient and steady performance.

Technical Features:

• • Capacity: 40 cartons per minute.
  • Compact design: 1800mm x 1600mm x 1700mm.
  • Power supply: AC220V/AC380V, 50Hz, with a power consumption of 1.1 kW.
  • Equipped with pneumatic-photo-electro-mechanical integration for efficiency.

Quality and Functionality:

This model integrates advanced technology components like international brand PLC touch screens and frequency inverters, enhancing stability and performance. It automatically detects and rejects missing products or leaflets, ensuring high-quality packaging output.

Usage and Applications:

• • Pharmaceuticals: Ideal for packaging bottles, vials, and blisters.
  • Cosmetics: Suitable for packaging creams, gels, and other small containers.
  • Food: Can package sachets, jars, and small edible items.

Packaging Process: An Overview

The packaging process for vertical cartoning machines involves several steps to ensure precision and efficiency:

1. 1. Box Loading: The box is pushed into the star wheel for precise positioning.
   2. Lower Flap Folding: The machine folds the lower flap to secure the product.
   3. Code Stamping: The system stamps the necessary code onto the box for tracking.
   4. Product Filling: The product is automatically or manually dropped into the carton.
   5. Upper Flap Folding: The upper flap is folded and secured.
   6. Sealing: The machine presses and flattens both upper and lower flaps, ensuring a tight seal.
   7. Product Output: The finished, sealed carton is ejected for further processing or packaging.

Applications Across Industries

Vertical cartoning machines are widely used across various industries due to their flexibility and efficiency:

• • Pharmaceuticals: Cartoning machines are crucial for packaging blister packs, vials, and bottles with precision. The inclusion of leaflet feeders and coding systems ensures compliance with regulatory standards.
  • Food Industry: From sachets and pouches to jars and bottles, these machines accommodate a variety of food products, providing tamper-evident seals to maintain product freshness.
  • Cosmetics: Vertical cartoning machines are suitable for packaging creams, lotions, and other cosmetic products, ensuring the integrity and appearance of the packaging.
  • Electronics: The machines can be adapted for small electronic parts packaging, ensuring protection and accurate labeling.

Conclusion

Vertical cartoning machines provide versatile, efficient, and high-quality packaging solutions suitable for multiple industries. Machines like the SBM-CMV-R60, AV30, and YX-LZH50 offer varying capabilities and features tailored to different production needs, from fully automated systems to semi-automatic solutions. By improving production efficiency, minimizing labor costs, and ensuring high-quality output, these machines play a crucial role in modern packaging processes. Contact Us for referrals and connections to the right suppliers.