Comparative Analysis of Tube Filling Capping Machines
Tube Filling Capping Machines are essential in various industries such as pharmaceuticals, cosmetics, food, and chemicals. They offer automated and efficient solutions for filling and sealing tubes with a wide range of products. Different manufacturers provide machines with distinct features and functionalities tailored to specific needs. In this article, we compare Tube Filling Capping Machines from different competitors, focusing on their technical specifications, quality, functionality, features, and applications. Our analysis aims to provide insights into the best options available in the market.
Overview of Tube Filling Capping Machines
Tube Filling Capping Machines automate the process of filling liquid, semi-liquid, or viscous materials into tubes and sealing them. They come in various models designed to handle different tube sizes, materials (plastic, metal, or laminated tubes), and types of closures. These machines ensure high efficiency, accuracy, and hygiene standards required in industries like cosmetics, pharmaceuticals, and food processing.
Biaozan’s Range of Filling Capping Machines
Biaozan offers a versatile range of Filling Capping Machines suitable for various product types, including aqueous solutions, foaming liquids, powders, and semi-viscous solutions. The machines are designed to fill different containers like bottles, jars, and solid packages, making them suitable for numerous industries.
Key Features of Biaozan’s Machines:
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- Material Compatibility: Capable of handling various products, including liquids and semi-viscous solutions.
- Filling Range: The machines can fill volumes from 5 ml to 1000 ml, accommodating different bottle shapes such as round, oval, flat, and square.
- High Production Efficiency: Combines filling, plugging, and capping functions into one machine, improving efficiency.
- Automatic No-Filling Device: Prevents wastage when bottles are absent.
- Customizable Liquid Metering System: Adjustable depending on the viscosity of the material.
Technical Comparison of Competitors
| Feature | Biaozan | YIMU | DONG TAI |
|---|---|---|---|
| Filling Volume Range | 5 ml – 1000 ml | 30 ml – 500 ml | Suitable for various sauces |
| No. of Filling Heads | 1-4 (customizable) | 4/6/8/10 (customizable) | 1 (customizable) |
| Filling Accuracy | ±1% | ≤±0.5% | High accuracy for viscous products |
| Capping Type | Automatic screw, ROPP | Screwing, pressing, crimping | Automatic vacuum sealing |
| Filling Speed | 15-25 bpm (e.g., 15 bpm @1000ml) | 20-90 bottles/min | Varies based on product viscosity |
| Machine Size | 3000 mm x 1250 mm x 1900 mm | 2800 mm x 1400 mm x 2000 mm | Varies based on configuration |
| Power Requirement | 220V 50/60Hz 1.5kw | 380V, 3ph, 50/60Hz (customizable) | 5.8KW |
| Application Range | Pharmaceuticals, cosmetics, food | Pharmaceuticals, cosmetics, food | Sauces, jams, honey |
| Control System | PLC with HMI | PLC and HMI | PLC-based |
Detailed Competitor Analysis
1. Biaozan Tube Filling Capping Machines
Biaozan’s machines are designed for flexibility and efficiency. With the ability to handle a variety of bottle shapes and sizes, these machines are suitable for industries with diverse product types like pharmaceuticals, chemicals, cosmetics, and food processing.
Key Highlights:
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- Versatile Filling Range: Suitable for small (5 ml) to large (1000 ml) volumes.
- High Efficiency: Integrates filling, plugging, and capping in one compact machine.
- Customization Options: The machines are adaptable based on the product viscosity and bottle type, enhancing their utility.
Applications:
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- Pharmaceuticals: Suitable for filling essential oils, eye drops, syrups, and other liquid medications.
- Cosmetics: Ideal for lotions, creams, and other semi-viscous products.
- Food and Beverage: Efficiently handles edible oils, sauces, and liquid detergents.
2. YIMU Tube Filling Capping Machines
YIMU offers advanced filling capping machines designed for small bottles (30-500 ml). These machines are characterized by their high filling accuracy (≤±0.5%) and high-speed capabilities, making them ideal for industries that require precision and efficiency.
Key Features:
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- Servo Piston Pump Filling: Ensures high accuracy and consistency in filling volumes.
- PLC and HMI Control System: Provides user-friendly operation and precise control over the filling process.
- Customization: Allows configuration of filling heads (4/6/8/10) and capping heads (1/2) to accommodate various production needs.
Applications:
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- Pharmaceuticals: Commonly used for filling syrups and essential oils.
- Cosmetics: Effective for lotions and other skincare products.
- Food & Beverage: Suitable for small-sized containers like bottled water, juices, and liquid food items.
3. DONG TAI Tube Filling Capping Machines
DONG TAI specializes in machines designed for thicker, more viscous products such as sauces, jams, and honey. Their machines employ piston servo drive principles to ensure accurate and automated filling, capping, and sealing.
Key Features:
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- Automated Vacuum Sealing: Ideal for maintaining product freshness and preventing contamination.
- High Customization: Configurable for various sauce types, making it suitable for the food industry.
- Durability and Hygiene: Made with high-grade stainless steel to comply with food safety standards.
Applications:
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- Food Industry: Perfect for filling condiments, chili sauces, jams, and thick soups.
- Cosmetics: Can be adapted for filling viscous cosmetic products like creams and gels.
- Pharmaceuticals: Suitable for medical syrups and thick solutions.
Features Comparison: Biaozan vs. YIMU vs. DONG TAI
| Feature Category | Biaozan | YIMU | DONG TAI |
|---|---|---|---|
| Versatility | High – Suitable for diverse industries | Medium – Focus on small bottles | High – Specializes in thick products |
| Customization | High – Multiple configurations | High – Adjustable filling and capping heads | Medium – Primarily for sauces |
| Accuracy | ±1% | ≤±0.5% | High – for viscous products |
| Control System | PLC with HMI | PLC and HMI | PLC-based |
| Ease of Use | Automated, easy setup | User-friendly interface | Convenient operation for food safety |
| Hygiene Standards | SS304, compliant with GMP standards | SS316, corrosion-resistant | High-grade stainless steel for hygiene |
Choosing the Right Tube Filling Capping Machine
When selecting a Tube Filling Capping Machine, consider the following:
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- Product Type and Viscosity: Machines like DONG TAI are better suited for thicker products, while Biaozan and YIMU cater to a wide range of viscosities.
- Bottle Size and Shape: YIMU’s machines are optimized for small bottles, making them perfect for pharmaceuticals and cosmetics industries. Biaozan offers flexibility for different bottle shapes and sizes.
- Production Speed: Evaluate the speed requirements of your production line. YIMU offers high-speed filling options, while Biaozan and DONG TAI provide options based on product type.
Conclusion
Tube Filling Capping Machines from different manufacturers offer various features and benefits tailored to specific needs. Biaozan’s versatile machines provide flexibility for multiple industries, while YIMU’s high-speed and accurate machines are ideal for pharmaceuticals and small-bottle applications. DONG TAI’s machines excel in filling thick and viscous products, making them perfect for the food and cosmetics sectors. Understanding your specific requirements and comparing these features will help you choose the most suitable machine for your production needs. For referrals and best selection, contact us.
