Let’s Explore Cup Filling Machines!
Cup filling machines are essential in the packaging industry, particularly for filling and sealing products like yogurt, beverages, sauces, and other semi-liquid or liquid items in cups. These machines streamline the packaging process, increasing production efficiency, reducing labor costs, and maintaining product hygiene. This article provides an in-depth analysis of different cup filling machines from various competitors, focusing on their technical features, quality, functions, usage, process, and applications.
Overview of Cup Filling Machines
Cup filling machines are designed to automate the filling and sealing process for products packaged in cups. They are equipped to handle various cup materials, including plastic, paper, and aluminum cups. Depending on the product and cup type, these machines can handle different filling volumes and are used in food and beverage industries, dairy products, sauces, jams, and more.
The following sections cover different cup filling machines, comparing their features, quality, usage, and applications. We’ll focus on a few models by Dolly Pack Company and similar competitors to provide a detailed comparison.
Types of Cup Filling Machines
- Linear Cup Filling Machines
- Rotary Cup Filling Machines
- Espresso Coffee Capsule Cup Filling Machines
- Automatic Cup Sauce Filling and Packing Machines
Each type of machine is suitable for specific products and applications, which we will discuss in detail.
1. Linear Cup Filling Machine (Dolly Pack Company)
Overview
The Linear Cup Filling Machine by Dolly Pack is a versatile and high-speed automatic machine. It is designed to fill and seal various products like yogurt, beverages, milk, coffee, sauces, and pastes. This model supports different cup types, including plastic, paper, and aluminum cups.
Features and Specifications
| Feature | Details |
|---|---|
| Filling Volume | 1-500 ml (adjustable) |
| Cup Material | Plastic, paper, aluminum |
| Automation | Fully automatic |
| Material | Food-grade #304 stainless steel |
| Sealing System | Intelligent temperature control with copper sealing heads |
| Production Rate | High-speed, customizable rows per customer’s needs |
| Control System | Siemens PLC and Omron components |
Functions and Usage
- Automatic cup feeding, filling, foil sealing, and discharge.
- Customizable filling volumes and cup rows to match production requirements.
- Suitable for packaging liquids (water, milk, juice) and semi-liquids (yogurt, sauces).
- Equipped with UV sterilization (optional), ensuring product hygiene.
Applications
- Ideal for the food industry, particularly for yogurt, milk, juice, sauces, jams, and similar products.
- Supports a wide range of filling systems for diverse products, including granules, powders, and pastes.
2. Rotary Cup Filling Machine (Dolly Pack Company)
Overview
The DL-CFS-1 Rotary Cup Filling Machine by Dolly Pack is designed for automatic filling and sealing of products like yogurt, milk, and fruit juices. This machine is compact, easy to operate, and suitable for small to medium-scale production.
Features and Specifications
| Feature | Details |
|---|---|
| Productivity | 800-1600 cups/hour |
| Cup Diameter | 30-120 mm (customizable) |
| Filling Volume | 50-300 ml (adjustable) |
| Automation | Fully automatic with programmable logic controller (PLC) |
| Material | Stainless steel #304 |
| Sealing System | Double sealing for strength and accuracy |
| Control System | Omron PLC, Taiwan pneumatic components |
Functions and Usage
- Automated cup dropping, filling, foil application, and sealing.
- The piston filling system ensures high accuracy and consistency.
- Suitable for viscous materials like sauces, yogurt, and other dairy products.
Applications
- Widely used in the dairy and beverage industries for products like yogurt, milk, and fruit juices.
- Can handle viscous materials, making it versatile for other applications such as sauces and pastes.
3. Espresso Coffee Capsule Cup Filling Machine
Overview
The Espresso Coffee Capsule Filling Machine is an advanced, high-speed, fully automatic machine suitable for filling coffee capsules. It features automation for each step, including cup dropping, filling, film placement, and sealing.
Features and Specifications
| Feature | Details |
|---|---|
| Filling Volume | 5-50g (adjustable) |
| Production Rate | 3000-8000 cups/hour (depending on model) |
| Power | 4-6 KW |
| Temperature Range | 0-300℃ |
| Material | Stainless steel |
| Control System | Photocell eye calibration, programmable control |
| Customization | Optional configurations for customer-specific needs |
Functions and Usage
- Automatic coffee capsule production line, including cup dropping, filling, film application, sealing, and output.
- Designed for precision and efficiency, making it suitable for mass production of coffee capsules.
Applications
- Ideal for coffee and tea industries, particularly for producing coffee capsules and other powdered beverage products.
- Can also be adapted for milk powder, rice powder, and similar products.
4. Automatic Cup Sauce Filling and Packing Machine
Overview
This model is specialized for filling and sealing sauces in cups. It supports products like mushroom sauce, beef sauce, and chili sauce. The fully automated system includes UV sterilization and multiple sealing stages.
Features and Specifications
| Feature | Details |
|---|---|
| Filling Volume | 100-500g (adjustable) |
| Production Rate | 3500-13000 cups/hour (depending on model) |
| Power | 3-phase, 4-line/380V/50Hz |
| Material | Stainless steel frame and contact parts |
| Automation | Fully automated, including cup pressing and UV sterilization |
| Customization | Models designed based on user requirements |
Functions and Usage
- Suitable for filling high-viscosity products like sauces and pastes.
- The machine integrates a waste recycling tank for efficient production.
- UV sterilization ensures hygienic packaging, and the system includes multiple sealing stages for a strong seal.
Applications
- Commonly used in food processing for sauces, pastes, and other high-viscosity products.
- Efficient for large-scale production due to high-speed output capabilities.
Quality and Reliability Comparison
| Machine Type | Material | Sealing System | Automation Level | Customization Options | Reliability |
|---|---|---|---|---|---|
| Linear Cup Filling | Stainless Steel #304 | Intelligent Temp Control | Fully automatic | High (cup rows, filling) | High (long service life) |
| Rotary Cup Filling | Stainless Steel #304 | Double Sealing | Fully automatic | Medium (cup size, filling) | Medium (small footprint) |
| Coffee Capsule Filling | Stainless Steel | Adjustable Pressure | Fully automatic | High (custom components) | High (precision focus) |
| Sauce Filling Machine | Stainless Steel #304 | Triple Sealing | Fully automatic | High (based on product) | High (UV sterilization) |
Conclusion
Cup filling machines are versatile and crucial for efficient, automated packaging across various industries. The comparison of different models highlights their adaptability, with specific designs catering to yogurt, coffee capsules, sauces, and more. When choosing a machine, businesses must consider their product type, production volume, and customization needs to ensure the right fit.
Competitors like Dolly Pack offer a range of options, demonstrating the diversity and technological advancement available in the market today. Contact Us for the appropriate recommendations. The appropriate selection not only enhances productivity but also ensures product quality and packaging hygiene, making these machines an indispensable asset for modern packaging solutions.
